ISO 21809-2 Fusion Bonded Epoxy (FBE) Coated Line Pipe

ISO 21809-2 Fusion Bonded Epoxy (FBE) Coated Line Pipe

Our ISO 21809-2 fusion bonded epoxy (FBE) coated line pipe is designed to meet the stringent requirements of the international standard ISO 21809-2 for coatings for pipes and fittings for pipelines in petroleum and natural gas industries. The FBE coating is applied through fusion bonding, where a thin layer of epoxy resin is applied to the pipe surface and then cured at high temperatures, resulting in a strong, durable, and corrosion-resistant coating. The coating provides excellent resistance to acidic and alkaline environments and protection against mechanical damage and abrasion. Our ISO 21809-2 FBE coated line pipe is widely used in various applications, including oil and gas transportation pipelines, offshore platforms, and land-based infrastructure projects. With its excellent performance characteristics, our FBE coated line pipe ensures reliable operation, reduced maintenance costs, and extended lifespan of the pipeline system.

Specifications

Standard	ISO 21809-2 Fusion Bonded Epoxy (FBE) Coated Line Pipe
Applied Steel Service Pipe	API 5L/ISO 3183 Gr.B-X100, ASTM A53/A106 Gr.B, ASTM A333 Gr.1/3/6, ASTM A671/A672/A691
Processing ability	OD:38mm-1620mm;WT:2mm-30mm
Length	6-18m
Surface Preparation	ISO 8501-1/SIS 055900/DIN 55928 Sa 2.5/NACE No.2/SPCC SP10 (Near White Metal Finish)
Base Material	Epoxy resin
Application Method	Electrostatic powder coating
Curing	Thermal curing
Packing	1. Both pipe ends are beveled to 30°+5°/-0° according to ASME B16.25. 2. For large-diameter pipes (OD≥NPS 8″), each pipe is equipped with three anti-collision ropes (3 locations) and two slings, with plastic covers at the ends of the pipes or reusable metal bevel protectors (with sealing cloth), loosely packed. 3. For small-diameter pipes (OD≤NPS 6″), each pipe is equipped with three anti-collision ropes (3 locations), plastic covers at the ends of the pipes, and two slings per bundle (the whole bundle can be wrapped in a woven bag according to the coating type or customer requirements) and tied with plastic strips (woven bags are placed underneath to protect the coating from scratches)
Technique	External anti-corrosion coating on Seamless/LSAW/SSAW/JCOE/UOE/RBE Line Pipe
Service condition	Designed Working Temperature Range: -40℃ to +85℃
Place of Origin	Made in China
MOQ	Depends on order quantity
Transportation	Railway, Sea

Coating Thickness

Coating Thickness Range	Typical Value
Minimum Thickness	300 microns
Typical Thickness	300 – 500 microns
Maximum Thickness	Depends on specific application requirements

Coating Performance

Performance Characteristic	Unit	Value/Requirement
Adhesion	MPa	≥ 10
Impact Resistance	J	≥ 5
Cathodic Disbondment	mm radius	≤ 5 (at 23°C for 28 days, -1.5V)
Water Absorption	%	≤ 0.5
Flexibility	° per diameter	No cracking at an angle of 2.5° per pipe diameter length
Hardness	Shore D	≥ 80
Dielectric Strength	kV/mm	≥ 40
Thermal Aging Resistance	% retention	≥ 85 (after 100 days at 100°C)
Salt Spray Resistance	Hours	≥ 2000
Resistance to Soil Stress	% elongation	≥ 2.5

FBE coating production process

Applications of ISO 21809-2 FBE Coated Line Pipe

ISO 21809-2 specifies requirements for Fusion Bonded Epoxy (FBE) coated steel line pipes, which are widely used for their excellent corrosion resistance and mechanical protection.

Oil and Gas Industry:
Transmission Pipelines: Transporting crude oil, natural gas, and refined petroleum products over long distances from production sites to refineries and distribution centers.
Flowlines: Pipelines that connect the wellhead to processing facilities or main pipelines.
Gathering Lines: Collect oil and gas from multiple wells and transport them to processing plants.

Water Supply Systems:
Potable Water Pipelines: These pipes distribute drinking water from treatment plants to consumers, ensuring water quality is maintained by preventing corrosion.
Irrigation Pipelines: Transporting water for agricultural purposes, where protection against soil chemicals is necessary.

Industrial Applications:
Chemical and Petrochemical Plants: This is the conveyance of chemicals, petrochemicals, and other industrial fluids where corrosion resistance is critical.
Slurry Pipelines: Transport of abrasive materials like mining slurries, offering protection against abrasion and corrosion.

Infrastructure Projects:
Urban and Rural Infrastructure: Pipes used in municipal water supply, sewage systems, and other utilities.
Power Plants: Pipelines for cooling water and other utilities, where durability and reliability are essential.

Marine and Coastal Environments:
Harbor and Dock Installations: Pipelines exposed to seawater and harsh coastal conditions, protecting against saltwater corrosion.
Desalination Plants: Conveyance of seawater to and from desalination facilities, offering high resistance to saline environments.

Storage Facilities:
Tank Farms: Pipelines connecting storage tanks for various liquids and gases, ensuring long-term integrity and safety.

District Heating Systems:
Hot Water Pipelines: Transporting hot water for district heating, requiring coatings that can withstand high temperatures and prevent corrosion.

Mining Industry:
Tailings Pipelines: Transporting mining waste, requiring strong abrasion and corrosion resistance.
Leaching Lines: Pipelines used in hydrometallurgical processes where aggressive chemicals are used.