ASME B31.1 vs. ASME B31.3: Seznamte se s kódy návrhu potrubí

Zavedení

Při navrhování a konstrukci potrubí je výběr vhodného předpisu potrubí zásadní pro zajištění bezpečnosti, účinnosti a souladu s průmyslovými standardy. Dva z nejrozšířenějších kódů pro navrhování potrubí jsou ASME B31.1 a ASME B31.3. Zatímco oba pocházejí z Americké společnosti strojních inženýrů (ASME) a řídí návrh a konstrukci potrubních systémů, jejich aplikace se výrazně liší. Pochopení ASME B31.1 vs. ASME B31.3 debata je zásadní pro výběr správného kódu pro váš projekt, ať už se jedná o elektrárny, chemické zpracování nebo průmyslová zařízení.

Přehled: ASME B31.1 vs. ASME B31.3

What is ASME B31.3 or Process Piping Code?

ASME B31.1 je norma, která řídí návrh, konstrukci a údržbu potrubních systémů elektráren. Týká se potrubních systémů v elektrárnách, průmyslových závodech a dalších zařízeních, kde dochází k výrobě elektřiny. Tento kód se silně zaměřuje na integritu systémů, které zvládají vysokotlakou páru, vodu a horké plyny.

Typické aplikace: Elektrárny, topné systémy, turbíny a kotle.
Rozsah tlaku: Vysokotlaké parní a kapalinové systémy.
Teplotní rozsah: Vysokoteplotní provoz, zejména pro parní a plynové aplikace.

What is ASME B31.1 or Power Piping Code?

ASME B31.3 applies to the design and construction of piping systems used in chemical, petrochemical, and pharmaceutical industries. It governs systems that transport chemicals, gases, or liquids under different pressure and temperature conditions, often including hazardous materials. This code also covers the associated support systems and the safety considerations of handling chemicals and dangerous substances.

Typické aplikace: Chemické zpracovatelské závody, rafinérie, farmaceutická zařízení, potravinářské a nápojové závody.
Rozsah tlaku: Obecně nižší než rozsah tlaku v ASME B31.1, v závislosti na typech kapalin a jejich klasifikaci.
Teplotní rozsah: varies depending na chemických kapalinách, ale je obvykle nižší než extrémní podmínky v ASME B31.1.

Difference Between ASME B31.3 and ASME B31.1 (ASME B31.3 vs ASME B31.1)

Sr No	Parametr	ASME B31.3-Process Piping	ASME B31.1-Power Piping
1	Rozsah	Provides rules for Process or Chemical Plants	Provides rules for Power Plants
2	Basic Allowable Material Stress	Basic allowable material stress value is higher (For example the allowable stress value for A 106 B material at 250 Deg C is 132117.328 Kpa as per ASME B31.3)	Basic allowable material stress value is lower (For example the allowable stress value for A 106 B material at 250 Deg C is 117900.344 Kpa as per ASME B31.3)
3	Allowable Sagging (Sustained)	The ASME B31.3 code does not specifically limit allowable sagging. An allowable sagging of up to 15 mm is generally acceptable. ASME B31.3 does not provide a suggested support span.	ASME B31.1 clearly specifies the allowable sagging value as 2.5 mm. Table 121.5-1 of ASME B31.1 provides suggested support span.
4	SIF on Reducers	Process Piping Code ASME B31.3 does not use SIF (SIF=1.0) for reducer stress calculation	Power Piping code ASME B31.1 uses a maximum SIF of 2.0 for reducers while stress calculation.
5	Factor of Safety	ASME B31.3 uses a factor of safety of 3; relatively lower than ASME B31.1.	ASME B31.1 uses a safety factor of 4 to have higher reliability as compared to Process plants
6	SIF for Butt Welded Joints	ASME B31.3 uses a SIF of 1.0 for buttwelded joints	ASME B31.1 uses a SIF of up to 1.9 max in stress calculation.
7	Approach towards SIF	ASME B31.3 uses a complex in-plane, out-of-plane SIF approach.	ASME B31.1 uses a simplified single SIF Approach.
8	Maximum values of Sc and Sh	As per the Process Piping code, the maximum value of Sc and Sh are limited to 138 Mpa or 20 ksi.	For the Power piping code, the maximum value of Sc and Sh are 138 Mpa only if the minimum tensile strength of the material is 70 ksi (480Mpa); otherwise, it depends on the values provided in the mandatory appendix A as per temperature.
9	Allowable Stress for Occasional Stresses	The allowable value of occasional stress is 1.33 times Sh	As per ASME B31.1, the allowable value of occasional stress is 1.15 to 1.20 times Sh
10	The equation for Pipe Wall Thickness Calculation	The equation for pipe wall thickness calculation is valid for t<D/6	There is no such limitation in the Power piping wall thickness calculation. However, they add a limitation on maximum design pressure.
11	Section Modulus, Z for Sustained and Occasional Stresses	While Sustained and Occasional stress calculation the Process Piping code reduces the thickness by corrosion and other allowances.	ASME B31.1 calculates the section modulus using nominal thickness. Thickness is not reduced by corrosion and other allowances.
12	Rules for material usage below -29 Deg. C	ASME B31.3 provides extensive rules for the use of materials below -29 degrees C	The power piping code provides no such rules for pipe materials below -29 degrees C.
13	Maximum Value of Cyclic Stress Range Factor	The maximum value of cyclic stress range factor f is 1.2	The maximum value of is 1.0
14	Allowance for Pressure Temperature Variation	As per clause 302.2.4 of ASME B31.3, occasional pressure temperature variation can exceed the allowable by (a) 33% for no more than 10 hours at any one time and no more than 100 hours/year, or (b) 20% for no more than 50 hours at any one time and no more than 500 hours/year.	As per clause 102.2.4 of ASME B31.1, occasional pressure temperature variation can exceed the allowable by (a) 15% if the event duration occurs for no more than 8 hours at any one time and not more than 800 hours/year or (b) 20% if the event duration occurs for not more than 1 hour at any one time and not more than 80 hour/year.
15	Design Life	Process Piping is normally designed for 20 to 30 years of service life.	Power Piping is generally designed for 40 years or more of service life.
16	PSV reaction force	ASME B31.3 does not provide specific equations for PSV reaction force calculation.	ASME B31.1 provides specific equations for PSV reaction force calculation.

Závěr

Kritický rozdíl v ASME B31.1 vs. ASME B31.3 debata spočívá v průmyslových aplikacích, požadavcích na materiály a bezpečnostních úvahách. ASME B31.1 je ideální pro výrobu energie a vysokoteplotní systémy se zaměřením na mechanickou integritu. Ve stejnou dobu, ASME B31.3 is tailored for the chemical and process industries, emphasizing the safe handling of hazardous materials and chemical compatibility. By understanding the distinctions between these two standards, you can decide which code best suits your project’s requirements, ensuring compliance and safety throughout the project’s lifecycle. Whether you are involved in power plant design or system’ processing, choosing the correct piping code is crucial for a successful project.